Lightweight panels can be placed into position using small cranes. Typically takes 3 – 5 days to install the bridge.
Innovative Modular
Bridge Systems

How it Works
1
Place abutments & concrete
2
Install barriers & place decks
3
Pour the remaining deck concrete
4
The bridge is now complete!
Pre-Engineered, Pre-Certified and Pre-Fabricated Bridge Components
Fast installation
Easy Transport
Panels are designed to be efficiently stacked and transported in the form of a shipping container.
Certified & Durable
Up to 150-years design life. Designs satisfy the AS5100 (2017) Australian bridge code requirements for T44 / SM1600 / HLP 320 & 400 load ratings.
Low Maintenance
Minimal maintenance with no deck joints, longitudinal joints, tie-downs or bearings.
Safe and fish-friendly
Construction from above, improving safety and reducing environmental impact. No requirement to erect scaffolds in water.
Pre-Engineered, Pre-Certified and Pre-Fabricated Bridge Components
Fast installation
Lightweight panels can be placed into position using small cranes. Typically takes 3 – 5 days to install the bridge.
Easy to transport
Panels are designed to be efficiently stacked and transported in the form of a shipping container.
Certified & Durable
100-years lifetime. Designs satisfy the AS5100 (2017) Australian bridge code requirements for T44 / SM1600 / HLP 320 & 400 load ratings.
Low Maintenance
Minimal maintenance with no deck joints, longitudinal joints, tie-downs or bearings.
Safe and fish-friendly
Construction from above, improving safety and reducing environmental impact. No requirement to erect scaffolds in water.
InQuik Road Bridge Specifications and Information
The patented InQuik Construction System is an innovative semi-modular method to build reinforced concrete bridges and includes deck panels in spans from 6 to 22 metres, abutments, wing walls, headstocks and blade piers.
Bridge Range
Product | Description | Span (m) | Standard Width (m) | Load Ratings | Deck Depth | Skews | Notes | |
CR370 | Culvert Replacement | 6.4 | no spacer 4.84 7.24 9.64 | with spacer 5.43 8.42 11.41 | SM1600 | 390 | 0, 6, 12 or 18 degrees | As measured from the centreline of a 900mm wide abutment |
HM32 | Narrow Crossing | 6.1 9.1 12.1 | 3.2 | T44 | 720 | 0, 6, 12 or 18 degrees | All standard InQuick deck panels are 2440mm wide (except HM32) and are placed side by side with 40mm overlap between deck panels. | |
IQ500 | Reduced 520 Deep Deck | 9.1 | no spacer 4.84 7.24 9.64 | with spacer 5.43 8.42 11.41 | SM1600 | 520 | 0, 6, 12 or 18 degrees | Extension spacers may be placed between the panels to increase the width by 550mm per join. |
IQ700 | Standard 720 Deep Deck | 6.1 9.1 12.1 13.7 | no spacer 4.84 7.24 9.64 | with spacer 5.43 8.42 11.41 | SM1600 | 720 | 0, 6, 12 or 18 degrees | InQuik offer bridge designs for SM1600 (AS5100:2017) and T44 (68 tonne, Austroads: 1992) load ratings |
IQ1000 | Standard 1035 Deep Deck | 16.1 18.5 22.1 | no spacer 4.84 7.24 9.64 | with spacer 5.43 8.42 11.41 | SM1600 T44 (22.1m) | 1035 | 0, 6, 12 or 18 degrees | See Deck Dimensions section below for more information. Skews can service +/- 5 degrees |
Deck Dimensions
All standard lnQuik deck panels are 2440mm wide, and are placed side-by-side with ~40mm overlap between the deck panels (eg: a bridge that is 2 panels wide would therefore be 4.84m in width).
All standard lnQuik deck panels are 2440mm wide, and are placed side-by-side with ~40mm overlap between the deck panels (eg: a bridge that is 2 panels wide would therefore be 4.84m in width).
The top deck slab is 205-262mm deep, and the center deck formwork is stiffened by 40mm-deep corrugations.
The 6.1-13m long standard IQ700 deck panels have a total depth of 720mm, while the 16.1 and 18.5m IQ1000 panels have a total depth of 1035mm. The CR370 bridge (suitable for culvert replacements) has 6.4m-long deck panels with a total depth of 390mm.
The IQ500 has a total depth of 520mm and is only available in 9.1m span lengths. Deck panels for the HM32 bridge (used for narrow crossings) are 3200mm-wide and only need 1 panel.
Spans are 6.1, 9.1 and 12.1m in length. These deck panels have a total depth of 720mm. Note that the deck effective spans are defined from the centreline of the standard 900mm-wide abutments (thus, the clear span is 900mm less than the effective span).
In all corrosion classification environments up to B1, lnQuik bridges are designed to use 40 MPa concrete, except for the 13.7m deck panel, which needs 50 MPa concrete unless otherwise approved. B2 classification environments require 50 MPa concrete for all spans.
Product
Deck & Girder Cross Section
End Beam Cross Section
CR370
Culvert replacement


HM32
6.1 – 12.1m
Narrow
crossing


IQ500
9.1m
Reduced
520 deep deck


IQ700
6.1 – 13.7m
Standard
720 deep deck


IQ1000
16.1 – 18.5m
Standard
1035 deep deck


Though the InQuik system can be simply supported on bearings, a major benefit of pouring the concrete fully on-site is that it allows the construction of a fully integral bridge, where the bridge deck and top of the abutments are cast at the same time to make an integrated concrete structure. This results in a very strong and stable structure, providing greater damage resistance to flooding and earthquake events, and eliminates the need for bearings and tie-downs (and the associated long-term maintenance requirements)
For an integral bridge, the formwork is removed from the abutment backwall rebate, and the end beams of the deck panels. On-site, additional tie-bars are placed to connect the decks and the abutments.
InQuik Features | Benefits |
Pre-engineered, pre-certified, pre-fabricated | Simple and fast on-site installation |
No bearings, tie-downs, or joints | No long-term structural maintenance over 100-year design life |
Pre-fabricated components with concrete poured on-site | Reduced WHS risk, reduced trades, reduced installation time on-site |
Lightweight components | Reduced WHS risk, small local cranage, ease of transportation |
No joints in structure | No joints to allow salt and water ingress |
Self-supporting modular structure | No temporary supports required |
Faster, simpler, safer with no maintenance | Reduced project costs & reduced 'whole-of-life' costs |
In addition to the standard InQuik bridge components, we can also provide custom design features at additional cost.
Standard Component | Customisation |
Abutment Heights | Simple and fast on-site installation |
Wing Walls | No long-term structural maintenance over 100-year design life |
Multi-span Headstock | Reduced WHS risk, reduced trades, reduced installation time on-site |
Barrier Design | Reduced WHS risk, small local cranage, ease of transportation |
Deck Slope | No joints to allow salt and water ingress |
Services | No temporary supports required |
The InQuik deck panels have been designed to satisfy the load rating criteria for both T44/68t B-Double (Austroads, 1992), and SM1600 (AS5100, 2017) design codes.
The 6.1-9.1m spans have the same design for both load ratings, and the 12.1-18.5m spans have a heavier reinforcing design for the SM1600 rating.
The simply-supported deck design is 0.3-0.5t heavier than the integral design.
Span (m) | Load Rating | Integral Mass (t) | Approx. concrete volume (m³) |
6.1 | SM1600 | 2.1 | 6.1 |
9.1 | SM1600 | 3.0 | 8.9 |
12.1 | SM1600 | 4.4 | 11.7 |
13.7 | SM1600 | 5.8 | 13.2 |
16.1 | SM1600 | 9.4 | 23.3 |
18.5 | SM1600 | 10.8 | 26.6 |
InQuik prefers to work with standard designs where possible to optimise the design and manufacturing processes. However, bridges do have variable site specific needs, and so we offer non-standard premium features as well. If a project requires any features or dimensions not listed below, we may be able to provide for them in the design as well.
The InQuik abutment length is determined by the width of the bridge.
The abutment height (to the deck shelf) is determined by the site conditions.
The size and type of foundation drives the pile openings in the abutment.
Standard Features | Non-Standard Features |
Abutment | Abutment |
|
|
Wing Walls | Wing Walls |
|
|
Foundations | Foundations |
|
|
The deck formwork is a permanent fixture and remains in place, providing a protective barrier for the concrete against corrosive influences from the environment that can cause concrete degradation.
There are three options for the deck formwork cladding: Weathering Steel, Magnelis®, and Stainless Steel, which each have different corrosion behaviour. The most suitable cladding component would be selected based on its corrosion performance in each bridges’ specific environment. Other materials would require a special order.
Magnelis® (Standard for InQuik) |
Magnelis® is a proprietary product which is steel coated with an alloy of zinc, aluminium and magnesium. This coating has been shown to have far superior corrosion resistance properties to zinc galvanised steel, particularly in salty environments. Due to the high corrosion resistance, less material is needed to coat the steel, and it achieves a superior result. In a marine environment, the coating loses ~0.3 µm/year in thickness. Magnelis® is the only metallic coating product certified for use in a C5 environment. |
Bluescope Redcor® Weathering Steel |
REDCOR® weathering steel is a high strength formwork cladding material that develops a stable oxide layer on the surface of the steel, known as the ‘patina’. When used in the appropriate environment, the patina enhances the corrosion resistance of the steel compared to conventional uncoated steels, effectively ‘weathering’ the steel in a natural way. Once fully formed and weathered the appearance is usually dark brown to a purple colour that nicely blends with the environment. Weathering steel has been used since the 1930s in railway coal wagons, bridges, facades, and many architectural features such as sculptures and landscaping. When designed and detailed correctly, considering the environmental factors that govern its use, it has exhibited enhanced corrosion resistance. This means REDCOR® weathering steel formwork cladding may be used without the need for protective coating systems, significantly reducing both initial fabrication and ongoing lifetime maintenance costs. |
Stainless Steel |
For bridge projects where aesthetics are important in the long-term, and/or the bridge is to be constructed in a highly corrosive environment (e.g. tropical, industrial, etc.), stainless steel cladding can be used, which has extreme resistance to corrosion. For 316 grade stainless steel, the estimated time for pitting to penetrate 1mm is 260 years in a marine environment (the steel cladding is 3mm thick), implying the formwork is likely to outlast the bridge structure. |
Standard InQuik bridges have a flat side (no kerb) or a castellated kerb. Standard kerb design is 150mm high, with a width of 200mm.
Custom designs requiring a different kerb can be accommodated if required. For multi-span bridges, the positive camber in the deck panel can result in a humped kerb appearance, so we recommend installing a precast kerb for multi-span bridges instead of the prefabricated InQuik kerb.
Appropriate fixings and connections for barriers can also be included in the deck design, with a standard barrier design available for side and top-mounted low performance barriers.
The InQuik system is certified for low, regular and medium performance barriers, and can accommodate a customised connection system as required.
Standard InQuik bridges include low performance Thrie-beam or regular performance TMR-style barrier.
Note: All galvanised components such as barrier posts and Thrie-beams must be stored correctly when they are received on site to prevent the formation of white rust. They need to be kept dry and clean, and positioned to allow any water which does accumulate on them to run off.
Barrier Style | Performance Rating |
Three-beam | Low performance side-mounted or top-mounted |
TMR-style steel barrier | Regular performance |
RMS-style steel barrier | Regular performance |
Concrete | Regular performance |

Download InQuik Bridges
Product Catalogue
The InQuik® bridge is a semi-modular system, where the integrated steel formwork and reinforcing components are prefabricated off-site, then completed when concrete is poured on-site to form a single homogeneous mass.
5 MB file size





